Breeze Blast

Breeze Blast

Redesigned portable misting fan

Redesigned portable misting fan

The goal was to create a portable, kid‑friendly misting fan that feels light, intuitive, and genuinely easy to use. The original product struggled with an oversized water tank, awkward trigger placement, and a bulky footprint that made it difficult for small hands or on‑the‑go use. This redesign rethinks the proportions, ergonomics, and interaction points, adding dual power modes and a more compact form. The result is a fan that finally feels portable, comfortable, and usable for both kids and adults.

The goal was to create a portable, kid‑friendly misting fan that feels light, intuitive, and genuinely easy to use. The original product struggled with an oversized water tank, awkward trigger placement, and a bulky footprint that made it difficult for small hands or on‑the‑go use. This redesign rethinks the proportions, ergonomics, and interaction points, adding dual power modes and a more compact form. The result is a fan that finally feels portable, comfortable, and usable for both kids and adults.

Title

Title

Breeze Blast

Breeze Blast

Industry

Industry

Consumer Electronics

Consumer Electronics

Date

Date

2024

2024

The objective was to redesign a small daily‑use product by improving its ergonomics, features, and overall user experience. I selected a portable fan with a water sprayer, disassembled it, mapped pain points, and rebuilt the design around comfort, clarity, and manufacturability.

The objective was to redesign a small daily‑use product by improving its ergonomics, features, and overall user experience. I selected a portable fan with a water sprayer, disassembled it, mapped pain points, and rebuilt the design around comfort, clarity, and manufacturability.

Pain Points

Pain Points
  • Oversized water tank made the product bulky

  • Trigger placement was uncomfortable

  • Heavy when filled with water and batteries

  • Only one fan speed

  • Build quality felt cheap and inconsistent

  • Oversized water tank made the product bulky

  • Trigger placement was uncomfortable

  • Heavy when filled with water and batteries

  • Only one fan speed

  • Build quality felt cheap and inconsistent

Approach

Approach

I began by identifying the three core ergonomic failures of the original: trigger placement, grip width, and water‑tank weight distribution. Each iteration targeted one of these issues; starting with foam models to explore grip angles, then moving to 3D‑printed prototypes to validate trigger travel, hand fit, and overall balance.

I began by identifying the three core ergonomic failures of the original: trigger placement, grip width, and water‑tank weight distribution. Each iteration targeted one of these issues; starting with foam models to explore grip angles, then moving to 3D‑printed prototypes to validate trigger travel, hand fit, and overall balance.

Testing and Development

Testing and Development

Early iterations explored compact forms and internal layouts. Through multiple prototypes, I refined airflow, battery placement, and ergonomics. A mid‑design 3D print revealed width issues for smaller hands, leading to a slimmer, more universally comfortable grip.

Early iterations explored compact forms and internal layouts. Through multiple prototypes, I refined airflow, battery placement, and ergonomics. A mid‑design 3D print revealed width issues for smaller hands, leading to a slimmer, more universally comfortable grip.

A compact, ergonomic fan with a comfortable trigger, dual‑mode airflow, and a lanyard loop. The form is optimized for hand comfort, storage, and manufacturability. It features an inverted trigger mechanism, two‑part lock system, Type‑C charging, and a simple twist‑lock water canister. Designed for easy assembly and reliable long‑term use.
A compact, ergonomic fan with a comfortable trigger, dual‑mode airflow, and a lanyard loop. The form is optimized for hand comfort, storage, and manufacturability. It features an inverted trigger mechanism, two‑part lock system, Type‑C charging, and a simple twist‑lock water canister. Designed for easy assembly and reliable long‑term use.
The slim, rectangular body fits naturally in the hand and drops easily into a cup holder. Grooves reduce strain and make the grip secure for all hand sizes.
The slim, rectangular body fits naturally in the hand and drops easily into a cup holder. Grooves reduce strain and make the grip secure for all hand sizes.
Includes motherboard, dual batteries, motor, trigger assembly, LED, Type‑C port, fan, water canister, and structural components all arranged for efficient manufacturing and maintenance.
Includes motherboard, dual batteries, motor, trigger assembly, LED, Type‑C port, fan, water canister, and structural components all arranged for efficient manufacturing and maintenance.
A mix of ultrasonic welding and screw‑fit connections ensures durability, water resistance, and ease of assembly during production. Paired with a clean, sporty palette with glossy and translucent finishes that highlight usability and fun nature of the product.
A mix of ultrasonic welding and screw‑fit connections ensures durability, water resistance, and ease of assembly during production. Paired with a clean, sporty palette with glossy and translucent finishes that highlight usability and fun nature of the product.